KEYTON ENERGYBITUMEN · DUBAI, UAE
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Bitumen emulsion production and handling
Keyton Energy / Cold applications
Bitumen emulsionLoaded at UAE ports

Cold applications

Bitumen emulsion

Bitumen carried in water, laid without heat.

Data sheet

Bitumen emulsion technical data.

Bitumen emulsions are two phase systems made of bitumen, water and one or more additives that help form, stabilise and modify the properties of the emulsion.

Emulsions are divided into four families: cationic emulsions, anionic emulsions, non ionic emulsions and clay emulsions. The first two families are used more than the others.

Emulsions are classified by breaking speed and type of use: RS rapid setting emulsion, MS medium setting emulsion and SS slow setting emulsion. Cationic rapid setting emulsion currently has the highest consumption.

Anionic emulsions

RS (rapid setting)MS (medium setting)SS (slow setting)
RS-1MS-1SS-1
HFRSMS-2h–
–HFMS-1–
–HFMS-2–
–HFMS-2h–
–HFMS-2s–

Cationic emulsions

CRS (rapid setting)CMS (medium setting)CSS (slow setting)
CRS-1CMS-1CSS-1
CRS-2CMS-2hCSS-1h

Packing data

Steel drum (barrel) specification

Steel drums are widely used for packing bitumen; their size, thickness and capacity must suit the filling equipment. Standard drums have a body plate thickness of 0.6 mm and come in two heights, tall and short, of 89 ± 3 cm and 68 ± 3 cm.

PropertyQuantityUnit
Body Plate Thickness0.6mm
Top & Bottom Plate0.6mm
Thickness Height100cm
Diameter50±2cm
Lid Hole PositionCenter
Lid Hole Diameter20cm
Net Filling Capacity182.5±2.5Kg
Empty Drum Weight9.5±0.2Kg
ColorFurnace Black

Short drums hold about 150 kg and cost more per tonne than tall drums; in many markets tall drums of 180 kg filling are the most used.

A 20 ft container carries 110 drums without pallets or 80 drums palletised; a 40 ft container carries 137 drums without pallets or 150 drums palletised.

A flatbed truck carries about 115 drums without pallets or 90 drums palletised.

Used drums are not recommended: they do not meet international quality standards, and new drums reduce transport risk.

Overview

Emulsions disperse asphalt binder in water. Cationic grades use CRS, CMS and CSS family designations; ASTM D977 covers emulsified asphalt requirements, while ASTM D2397/D2397M specifies cationic grades. Set time, charge, viscosity, storage stability, residue and the complete suffix must match the job and aggregate.

GradesCRS / CMS / CSS cationic families · RS / MS / HFMS / SS anionic families
StandardsASTM D2397/D2397M (cationic) / ASTM D977 (emulsified asphalt)
Packing2 formats
LoadingUAE ports

Available grades

Particle charge and setting class

Select a grade to start a quotation for it.

Grade guide

Grade definitions and specifications.

The table is a selection guide. The agreed specification, edition and certificate of analysis for your lot determine acceptance.

Grade familyChargeSet classOrder detail
CRSCationicRapidState full suffix and specification edition
CMSCationicMediumState full suffix and specification edition
CSSCationicSlowState full suffix and specification edition
RSAnionicRapidSelect grade from the specified D977 table
MS / HFMSAnionicMediumState high float requirement and full suffix
SSAnionicSlowSelect grade from the specified D977 table
Specifications

Technical specifications.

Typical limits with the test method for each property. A certificate of analysis is issued for each lot; it and the agreed specification govern acceptance.

Emulsion families

Bitumen emulsions are two phase systems of bitumen, water and one or more additives that help form and stabilise the emulsion and modify its properties. They fall into four families; the first two, cationic and anionic, are the most widely used.

FamilyParticle chargeNotes
CationicPositiveBonds well with most aggregates, including siliceous aggregates; the most widely used family
AnionicNegativeSuited to limestone and other basic aggregates
Non ionicNeutralUsed for special applications and blends
Clay stabilisedStabilised with fine clayVery slow setting, for special mixes and coatings

Emulsion grades by setting class

Emulsions are classified by breaking speed and application. Anionic grades follow ASTM D977; cationic grades follow ASTM D2397/D2397M. HF denotes high float grades. Cationic rapid setting grades currently have the highest consumption.

Setting classAnionic grades (ASTM D977)Cationic grades (ASTM D2397)Typical use
Rapid setting (RS)RS-1, RS-2, HFRS-2CRS-1, CRS-2Spray applications, chip seal, surface dressing
Medium setting (MS)MS-1, MS-2, MS-2h, HFMS-1, HFMS-2, HFMS-2h, HFMS-2sCMS-1, CMS-2, CMS-2hPlant and road mixes with open graded aggregate
Slow setting (SS)SS-1, SS-1hCSS-1, CSS-1hTack coat, slurry seal, dense mixes, dust control

References:Grading reference

Certificate of analysis

Certificate of analysis requirements.

Request the grade specific analysis with your quotation. Results, test methods and the applicable specification are confirmed for the supplied lot.

Packing

Packing and shipment formats.

The packing system is confirmed against the grade, handling equipment and transport requirements.

Representative packaging imageDrums

New steel drums

Sealed new steel drums, the most flexible way to ship: any quantity, any container, unloaded by forklift at site. Drums come tall or short; tall drums are the more widely used, and short drums cost more per tonne. We do not recommend used drums, which do not meet international quality standards; new drums reduce transport risk.

  • 180 ± 3 kg net / 190 ± 3 kg gross per drum
  • 150 ± 3 kg net / 159 ± 3 kg gross per drum
  • Stuffed in 20 ft containers
  • Marked and labelled to your instructions
Specification
Body plate thickness0.6 mm
Top and bottom plate thickness0.6 mm
Height89 ± 3 cm tall drum, 68 ± 3 cm short drum
Diameter50 ± 2 cm
Lid hole positionCentre
Lid hole diameter20 cm
Net filling capacity180 ± 3 kg tall drum, 150 ± 3 kg short drum
Empty drum weight9.5 ± 0.2 kg
ColourFurnace black
Loads per unit
TransportWithout palletsPalletised
20 ft container110 drums80 drums
40 ft container137 drums150 drums
Flatbed truckAbout 115 drumsAbout 90 drums
Representative packaging imageLiquid

Flexi bags / flexitanks

Flexi packing is quoted for compatible products and approved container systems. Specify the product, loading temperature and destination so the packing system can be confirmed.

  • About 20 t per flexitank in a 20 ft container
  • Product and liner compatibility confirmed before loading
  • Standard container freight
  • Pumped out at destination
Delivery terms

Export delivery terms.

FOB, CFR and CIF quotations under Incoterms 2020, from UAE ports.

TermNameWhat it coversDetails
FOBFree on boardWe deliver the cargo on board at the UAE port of loading.Risk passes to you once the cargo is on board the vessel at the UAE port. You book and pay the sea freight and insurance. Best when you already have a freight forwarder or a shipping line contract.
CFRCost and freightWe pay the sea freight to your named port.We book and pay the freight to your destination port. Risk still passes on board at loading, so you arrange cargo insurance. A simple choice when you want one landed freight price without buying our insurance.
CIFCost, insurance and freightFreight and cargo insurance to your named port, both on us.As CFR, plus we take out cargo insurance for your benefit until the destination port. Often requested by banks under a letter of credit.
On boardFOB

Free on board

Freight paidCFR

Cost and freight

Freight & insuranceCIF

Cost, insurance and freight

Where it goes

Typical applications.

  • Tack coat between layers
  • Slurry seal and micro surfacing
  • Chip seal and surface dressing
  • Cold mix and pothole repair
Next product AC grade bitumenViscosity graded asphalt cement for pavement construction.Continue →AC bitumen production and handling

Need bitumen emulsion?

Send grade, quantity and destination port. We reply with a priced FOB, CFR or CIF offer from UAE ports.

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