KEYTON ENERGYBITUMEN · DUBAI, UAE
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Viscosity bitumen production and handling
Keyton Energy / Paving
Viscosity grade bitumenLoaded at UAE ports

Paving

Viscosity grade bitumen

Graded by flow at 60°C, the hottest a road surface usually gets.

Data sheet

Viscosity grade bitumen technical data.

Table 3-1: Technical specifications of pure bitumens graded by viscosity at 60°C according to AASHTO M226

Tests on residue from the AASHTO T240 test (1)AR-10AR-20AR-40AR-80AR-160
Viscosity at 60°C, poise1000±2502000±5004000±10008000±200016000±4000
Viscosity at 135°C, cSt, minimum140200275400550
Penetration at 25°C, 100 g, 5 seconds, minimum6540252020
Percent of original penetration at 25°C, minimum–40455052
Ductility at 25°C, 5 cm/min, cm, minimum100 (2)100 (2)757575
Tests on original bitumen
Flash point, Cleveland open cup, °C, minimum205219227232238
Solubility in trichloroethylene, %, minimum99.099.099.099.099.0

(1) AASHTO T179 (thin film oven test) may be used, but AASHTO T240 (rolling thin film oven test) shall be the referee method.

(2) If the ductility is less than 100, the material will be accepted if its ductility at 15.6°C is at least 100.

Table 4-1: Technical specifications of pure bitumens graded by viscosity at 60°C according to ASTM D3381

TestAC-2.5AC-5AC-10AC-20AC-40
Viscosity at 60°C, poise250±50500±1001000±2002000±4004000±800
Viscosity at 135°C, cSt, minimum80110150210300
Penetration at 25°C, 100 g, 5 seconds, minimum200120704020
Flash point, Cleveland open cup, °C, minimum163177219232232
Solubility in trichloroethylene, %, minimum99.099.099.099.099.0
Tests on residue from the thin film oven test
Viscosity at 60°C, poise, maximum1250250050001000020000
Ductility at 25°C, 5 cm/min, cm, minimum100 (1)100502010

(1) If the ductility at 25°C is less than 100 cm, the material is acceptable provided its ductility at 15.6°C is at least 100 cm at a pull rate of 5 cm/min.

Table 5-1: Technical specifications of pure bitumens graded by viscosity at 60°C according to ASTM D3381

TestAC-2.5AC-5AC-10AC-20AC-30AC-40
Viscosity at 60°C, poise250±50500±1001000±2002000±4003000±6004000±800
Viscosity at 135°C, cSt, minimum125175250300350400
Penetration at 25°C, 100 g, 5 seconds, minimum22014080605040
Flash point, Cleveland open cup, °C, minimum163177219232232232
Solubility in trichloroethylene, %, minimum99.099.099.099.099.099.0
Tests on residue from the thin film oven test
Viscosity at 60°C, poise, maximum125025005000100001500020000
Ductility at 25°C, 5 cm/min, cm, minimum100 (1)10075502010

(1) If the ductility at 25°C is less than 100 cm, the material is acceptable provided its ductility at 15.6°C is at least 100 cm at a pull rate of 5 cm/min.

Table 6-1: Technical specifications of pure bitumens graded by viscosity at 60°C according to ASTM D3381

Tests on residue from the thin film oven test (1)AR-1000AR-2000AR-4000AR-8000AR-16000
Viscosity at 60°C, poise1000±2502000±5004000±10008000±200016000±4000
Viscosity at 135°C, cSt, minimum140200275400550
Penetration at 25°C, 100 g, 5 seconds, minimum6540252020
Percent of original penetration at 25°C, minimum–40455052
Ductility at 25°C, 5 cm/min, cm, minimum100 (1)100 (2)757575
Tests on original bitumen
Flash point, Cleveland open cup, °C, minimum205219227232238
Solubility in trichloroethylene, %, minimum99.099.099.099.099.0

(1) The thin film oven test may be used in the test, but the rolling thin film oven test shall be used as the referee method.

(2) If the ductility at 25°C is less than 100 cm, the material is acceptable provided its ductility at 15.6°C is at least 100 cm at a pull rate of 5 cm/min.

Packing data

Steel drum (barrel) specification

Steel drums are widely used for packing bitumen; their size, thickness and capacity must suit the filling equipment. Standard drums have a body plate thickness of 0.6 mm and come in two heights, tall and short, of 89 ± 3 cm and 68 ± 3 cm.

PropertyQuantityUnit
Body Plate Thickness0.6mm
Top & Bottom Plate0.6mm
Thickness Height100cm
Diameter50±2cm
Lid Hole PositionCenter
Lid Hole Diameter20cm
Net Filling Capacity182.5±2.5Kg
Empty Drum Weight9.5±0.2Kg
ColorFurnace Black

Short drums hold about 150 kg and cost more per tonne than tall drums; in many markets tall drums of 180 kg filling are the most used.

A 20 ft container carries 110 drums without pallets or 80 drums palletised; a 40 ft container carries 137 drums without pallets or 150 drums palletised.

A flatbed truck carries about 115 drums without pallets or 90 drums palletised.

Used drums are not recommended: they do not meet international quality standards, and new drums reduce transport risk.

Jumbo bags: cage, framed and self standing

PropertyCage jumbo bagFramed jumbo bagSelf standing jumbo bag
Weight1000-1300 kg1000-1300 kg1000-1300 kg
Material of outer bag3-PLY PP fabric3-PLY PP fabric3-PLY PP fabric
Material of inner bagSpecial purpose filmSpecial purpose filmSpecial purpose film
Storage TimeUp 12 monthUp 12 monthUp 12 month
Heating RequirementNoNoNo
Other specResistant against rainResistant against rainResistant against rain
Other specResistant against ultraviolet radiationResistant against ultraviolet radiationResistant against ultraviolet radiation

300 kg bitubag

PropertyQuantityUnit
Weight300-1000kg
Material of outer bag3-PLY PP fabric
Material of inner bagSpecial purpose film
Storage TimeUp 12 month
Heating RequirementNo
Other specResistant against rain

Bitubag packing is widely used for bitumen sent to cold regions. Bitubags are self standing and are carried in 20 ft containers or by other methods.

The bags hold 300 to 1000 kg and are resistant to rain and ultraviolet radiation. A bitubag is lifted easily by forklift from the loops at the top of the bag.

The bitumen is cooled to the required temperature in the cooling and packing unit (CPU) before filling. A 20 ft container carries 20 bitubags of 1000 kg.

Bitubags travel by sea, by road or by rail in containers. They can be stored in any accessible place for long periods, up to a maximum of 2 years.

Bitoplast (meltable poly bag) specification

PropertyQuantityUnit
Net Filling Capacity40kg
Package Height90cm
Package Wide43cm

Trailer: 500 to 600 bags without pallets, 450 bags palletised.

20 ft container: 500 bags without pallets, 430 bags palletised.

40 ft container: 600 bags without pallets, 490 to 500 bags palletised.

Overview

Viscosity grades are classified by absolute viscosity at 60°C, which describes how the binder behaves on a hot summer road better than penetration alone. VG-30 is the common paving grade; VG-40 is chosen for heavily loaded and very hot pavements; VG-10 for spraying and cold regions.

GradesVG-10 · VG-20 · VG-30 · VG-40
StandardsIS 73:2013
Packing6 formats
LoadingUAE ports

Available grades

Absolute viscosity at 60°C, Poise

Select a grade to start a quotation for it.

Grade guide

Grade definitions and specifications.

The table is a selection guide. The agreed specification, edition and certificate of analysis for your lot determine acceptance.

GradeAbsolute viscosity at 60°C (Poise), minimumKinematic viscosity at 135°C (cSt), minimum
VG-10800250
VG-201,600300
VG-302,400350
VG-403,200400
Specifications

Technical specifications.

Typical limits with the test method for each property. A certificate of analysis is issued for each lot; it and the agreed specification govern acceptance.

Viscosity grades: technical specification

Limits of IS 73:2013. Tests marked "after thin film oven" are made on the residue of the thin film oven test. Viscosity graded asphalt to ASTM D3381 and AASHTO M 226 follows in the AC and AR tables below.

TestMethodVG-10VG-20VG-30VG-40
Penetration at 25°C, 100 g, 5 s (0.1 mm)IS 120380 min60 min45 min35 min
Absolute viscosity at 60°C (Poise)IS 1206 Part 2800 to 1,2001,600 to 2,4002,400 to 3,6003,200 to 4,800
Kinematic viscosity at 135°C (cSt)IS 1206 Part 3250 min300 min350 min400 min
Flash point, Cleveland open cup (°C)IS 1448 P:69220 min220 min220 min220 min
Solubility in trichloroethylene (% wt)IS 121699.0 min99.0 min99.0 min99.0 min
Softening point, ring and ball (°C)IS 120540 min45 min47 min50 min
After thin film oven: viscosity ratio at 60°CIS 1206 Part 24.0 max4.0 max4.0 max4.0 max
After thin film oven: ductility at 25°C (cm)IS 120875 min50 min40 min25 min

AC grades: AASHTO M 226, viscosity graded at 60°C

Requirements for asphalt cement graded by viscosity at 60°C. Tests marked "thin film oven residue" are made on the residue of the thin film oven test.

TestMethodAC-2.5AC-5AC-10AC-20AC-30AC-40
Viscosity at 60°C (Poise)ASTM D2171250 ± 50500 ± 1001,000 ± 2002,000 ± 4003,000 ± 6004,000 ± 800
Kinematic viscosity at 135°C (cSt), minASTM D2170125175250300350400
Penetration at 25°C, 100 g, 5 s (0.1 mm), minASTM D522014080605040
Flash point, Cleveland open cup (°C), minASTM D92163177219232232232
Solubility in trichloroethylene (%), minASTM D204299.099.099.099.099.099.0
Thin film oven residue: loss on heating (%), maxASTM D1754n/a1.00.50.50.50.5
Thin film oven residue: viscosity at 60°C (Poise), maxASTM D21711,0002,0004,0008,00012,00016,000
Thin film oven residue: ductility at 25°C, 5 cm/min (cm), minASTM D113100 (1)10075504025
Spot test, when specified: standard naphtha solventAASHTO T 102NegativeNegativeNegativeNegativeNegativeNegative
Spot test, when specified: naphtha xylene solvent, % xyleneAASHTO T 102NegativeNegativeNegativeNegativeNegativeNegative
Spot test, when specified: heptane xylene solvent, % xyleneAASHTO T 102NegativeNegativeNegativeNegativeNegativeNegative

(1) If the ductility is less than 100 cm, the material is accepted if its ductility at 15.6°C is 100 cm minimum at 5 cm/min.

AC grades: ASTM D3381, Table 1

Asphalt cement graded by viscosity at 60°C, five grade set.

TestMethodAC-2.5AC-5AC-10AC-20AC-40
Viscosity at 60°C (Poise)ASTM D2171250 ± 50500 ± 1001,000 ± 2002,000 ± 4004,000 ± 800
Kinematic viscosity at 135°C (cSt), minASTM D217080110150210300
Penetration at 25°C, 100 g, 5 s (0.1 mm), minASTM D5200120704020
Flash point, Cleveland open cup (°C), minASTM D92163177219232232
Solubility in trichloroethylene (%), minASTM D204299.099.099.099.099.0
Thin film oven residue: viscosity at 60°C (Poise), maxASTM D21711,2502,5005,00010,00020,000
Thin film oven residue: ductility at 25°C, 5 cm/min (cm), minASTM D113100 (1)100502010

(1) If the ductility is less than 100 cm, the material is accepted if its ductility at 15.6°C is 100 cm minimum at 5 cm/min.

AC grades: ASTM D3381, Table 2

Asphalt cement graded by viscosity at 60°C, six grade set.

TestMethodAC-2.5AC-5AC-10AC-20AC-30AC-40
Viscosity at 60°C (Poise)ASTM D2171250 ± 50500 ± 1001,000 ± 2002,000 ± 4003,000 ± 6004,000 ± 800
Kinematic viscosity at 135°C (cSt), minASTM D2170125175250300350400
Penetration at 25°C, 100 g, 5 s (0.1 mm), minASTM D522014080605040
Flash point, Cleveland open cup (°C), minASTM D92163177219232232232
Solubility in trichloroethylene (%), minASTM D204299.099.099.099.099.099.0
Thin film oven residue: viscosity at 60°C (Poise), maxASTM D21711,2502,5005,00010,00015,00020,000
Thin film oven residue: ductility at 25°C, 5 cm/min (cm), minASTM D113100 (1)10075502010

(1) If the ductility is less than 100 cm, the material is accepted if its ductility at 15.6°C is 100 cm minimum at 5 cm/min.

AR grades: AASHTO M 226 and ASTM D3381, Table 3

Asphalt graded by viscosity of the aged residue at 60°C. AASHTO M 226 names the grades AR-10 to AR-160; ASTM D3381 names the same grades AR-1000 to AR-16000.

TestMethodAR-10 / AR-1000AR-20 / AR-2000AR-40 / AR-4000AR-80 / AR-8000AR-160 / AR-16000
Rolling thin film oven residue (1): viscosity at 60°C (Poise)ASTM D21711,000 ± 2502,000 ± 5004,000 ± 1,0008,000 ± 2,00016,000 ± 4,000
Rolling thin film oven residue (1): kinematic viscosity at 135°C (cSt), minASTM D2170140200275400550
Rolling thin film oven residue (1): penetration at 25°C, 100 g, 5 s (0.1 mm), minASTM D56540252020
Rolling thin film oven residue (1): retained penetration at 25°C (% of original), minASTM D5n/a40455052
Rolling thin film oven residue (1): ductility at 25°C, 5 cm/min (cm), minASTM D113100 (2)100 (2)757575
Original asphalt: flash point, Cleveland open cup (°C), minASTM D92205219227232238
Original asphalt: solubility in trichloroethylene (%), minASTM D204299.099.099.099.099.0

(1) The thin film oven test (AASHTO T 179) may be used as a comparison method, but the rolling thin film oven test (AASHTO T 240) is the referee method.

(2) If the ductility is less than 100 cm, the material is accepted if its ductility at 15.6°C is 100 cm minimum at 5 cm/min.

References:Grading reference

Certificate of analysis

Certificate of analysis requirements.

Request the grade specific analysis with your quotation. Results, test methods and the applicable specification are confirmed for the supplied lot.

Packing

Packing and shipment formats.

The packing system is confirmed against the grade, handling equipment and transport requirements.

Representative packaging imageDrums

New steel drums

Sealed new steel drums, the most flexible way to ship: any quantity, any container, unloaded by forklift at site. Drums come tall or short; tall drums are the more widely used, and short drums cost more per tonne. We do not recommend used drums, which do not meet international quality standards; new drums reduce transport risk.

  • 180 ± 3 kg net / 190 ± 3 kg gross per drum
  • 150 ± 3 kg net / 159 ± 3 kg gross per drum
  • Stuffed in 20 ft containers
  • Marked and labelled to your instructions
Specification
Body plate thickness0.6 mm
Top and bottom plate thickness0.6 mm
Height89 ± 3 cm tall drum, 68 ± 3 cm short drum
Diameter50 ± 2 cm
Lid hole positionCentre
Lid hole diameter20 cm
Net filling capacity180 ± 3 kg tall drum, 150 ± 3 kg short drum
Empty drum weight9.5 ± 0.2 kg
ColourFurnace black
Loads per unit
TransportWithout palletsPalletised
20 ft container110 drums80 drums
40 ft container137 drums150 drums
Flatbed truckAbout 115 drumsAbout 90 drums
Representative packaging imageBags

Jumbo bags

Bitumen cast in polypropylene jumbo bags in three styles: steel cage, palletised frame and self standing. Smaller bitubags of 300 kg to 1 tonne are widely used for export to cold regions. Bags stand on their own, lift by forklift from the top loops and ship in 20 ft and 40 ft containers by sea, road or rail.

  • 1 metric tonne, 500 kg or 300 kg formats
  • Pallet or steel cage on request
  • Melts down in the plant’s own tank
  • Up to about 20 t carried cold in a 20 ft container
Specification
Weight per bag1,000 to 1,300 kg jumbo bag, 300 to 1,000 kg bitubag
Outer bag3 ply PP fabric
Inner bagSpecial purpose film
Storage timeUp to 12 months
Heating during storage and transportNot required
OtherResistant to rain and to ultraviolet radiation
Representative packaging imagePoly cube

Poly cube

Compact polymer packing for bitumen, selected to suit your unloading and melting equipment.

  • 1 metric tonne, 500 kg or 300 kg formats
  • Handling and pallet arrangement agreed with your order
  • Grade and packing compatibility confirmed before loading
Representative packaging imagePoly bag

Poly bags (bitoplast)

Meltable polymer bags for compatible bitumen grades. The bag melts together with the bitumen, so there is nothing to strip before melting.

  • 40 kg or 50 kg net per bag
  • Palletisation available on request
  • Bag material confirmed against the grade and melting process
Specification
Net filling capacity40 kg (50 kg bags on request)
Package height90 cm
Package width43 cm
Loads per unit
TransportWithout palletsPalletised
Trailer500 to 600 bags450 bags
20 ft container500 bags430 bags
40 ft container600 bags490 to 500 bags
Representative packaging imageHeated

Bitutainers

Insulated, heatable ISO tanks for bitumen. The binder arrives liquid and pumps straight into your tank.

  • Heated and insulated
  • No packing waste
  • Suits steady plant demand
Representative packaging imageBulk

Bulk vessel

Heated bitumen tankers for large volumes into terminals with heated storage.

  • Large project volumes
  • Heated tanker to heated terminal
  • Lowest packing cost per tonne
Delivery terms

Export delivery terms.

FOB, CFR and CIF quotations under Incoterms 2020, from UAE ports.

TermNameWhat it coversDetails
FOBFree on boardWe deliver the cargo on board at the UAE port of loading.Risk passes to you once the cargo is on board the vessel at the UAE port. You book and pay the sea freight and insurance. Best when you already have a freight forwarder or a shipping line contract.
CFRCost and freightWe pay the sea freight to your named port.We book and pay the freight to your destination port. Risk still passes on board at loading, so you arrange cargo insurance. A simple choice when you want one landed freight price without buying our insurance.
CIFCost, insurance and freightFreight and cargo insurance to your named port, both on us.As CFR, plus we take out cargo insurance for your benefit until the destination port. Often requested by banks under a letter of credit.
On boardFOB

Free on board

Freight paidCFR

Cost and freight

Freight & insuranceCIF

Cost, insurance and freight

Where it goes

Typical applications.

  • National highway and expressway projects
  • Heavy traffic and slow moving lanes
  • Surface dressing and spraying (VG-10)
  • Projects specified to IS 73
Next product Oxidized bitumenBlown hard for roofs, membranes and pipe coating.Continue →Oxidized bitumen production and handling

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