KEYTON ENERGYBITUMEN · DUBAI, UAE
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PG bitumen production and handling
Keyton Energy / Performance graded
Performance grade bitumenLoaded at UAE ports

Performance graded

Performance grade bitumen

Binder selection by pavement temperature and performance.

Data sheet

Performance grade bitumen technical data.

Performance grading (PG) is the newest method of grading bitumen. In this method bitumen is graded by the temperature conditions of the region where it is used, based on a scientific study of its mechanical properties across that temperature range, so the consumer can choose the bitumen suited to the region.

The method was developed under the US Strategic Highway Research Program (SHRP). The PG range is wide enough that neat and modified bitumens can be defined with the required performance and resistance.

Performance grades

High temperature gradeLow temperature grades
PG 46-34, -40, -46
PG 52-10, -16, -22, -28, -34, -40, -46
PG 58-10, -16, -22, -28, -34, -40
PG 64-10, -16, -22, -28, -34, -40
PG 70-10, -16, -22, -28, -34, -40
PG 76-10, -16, -22, -28, -34
PG 82-10, -16, -22, -28, -34

Packing data

Steel drum (barrel) specification

Steel drums are widely used for packing bitumen; their size, thickness and capacity must suit the filling equipment. Standard drums have a body plate thickness of 0.6 mm and come in two heights, tall and short, of 89 ± 3 cm and 68 ± 3 cm.

PropertyQuantityUnit
Body Plate Thickness0.6mm
Top & Bottom Plate0.6mm
Thickness Height100cm
Diameter50±2cm
Lid Hole PositionCenter
Lid Hole Diameter20cm
Net Filling Capacity182.5±2.5Kg
Empty Drum Weight9.5±0.2Kg
ColorFurnace Black

Short drums hold about 150 kg and cost more per tonne than tall drums; in many markets tall drums of 180 kg filling are the most used.

A 20 ft container carries 110 drums without pallets or 80 drums palletised; a 40 ft container carries 137 drums without pallets or 150 drums palletised.

A flatbed truck carries about 115 drums without pallets or 90 drums palletised.

Used drums are not recommended: they do not meet international quality standards, and new drums reduce transport risk.

Jumbo bags: cage, framed and self standing

PropertyCage jumbo bagFramed jumbo bagSelf standing jumbo bag
Weight1000-1300 kg1000-1300 kg1000-1300 kg
Material of outer bag3-PLY PP fabric3-PLY PP fabric3-PLY PP fabric
Material of inner bagSpecial purpose filmSpecial purpose filmSpecial purpose film
Storage TimeUp 12 monthUp 12 monthUp 12 month
Heating RequirementNoNoNo
Other specResistant against rainResistant against rainResistant against rain
Other specResistant against ultraviolet radiationResistant against ultraviolet radiationResistant against ultraviolet radiation

300 kg bitubag

PropertyQuantityUnit
Weight300-1000kg
Material of outer bag3-PLY PP fabric
Material of inner bagSpecial purpose film
Storage TimeUp 12 month
Heating RequirementNo
Other specResistant against rain

Bitubag packing is widely used for bitumen sent to cold regions. Bitubags are self standing and are carried in 20 ft containers or by other methods.

The bags hold 300 to 1000 kg and are resistant to rain and ultraviolet radiation. A bitubag is lifted easily by forklift from the loops at the top of the bag.

The bitumen is cooled to the required temperature in the cooling and packing unit (CPU) before filling. A 20 ft container carries 20 bitubags of 1000 kg.

Bitubags travel by sea, by road or by rail in containers. They can be stored in any accessible place for long periods, up to a maximum of 2 years.

Bitoplast (meltable poly bag) specification

PropertyQuantityUnit
Net Filling Capacity40kg
Package Height90cm
Package Wide43cm

Trailer: 500 to 600 bags without pallets, 450 bags palletised.

20 ft container: 500 bags without pallets, 430 bags palletised.

40 ft container: 600 bags without pallets, 490 to 500 bags palletised.

Overview

Performance grading (PG) is the most recent system for grading bitumen. It classifies binders by the temperature conditions of the region where they will be used, based on a scientific study of the binder’s mechanical properties across that temperature range, so the buyer can select the right binder for the site. A PG designation gives the high and low pavement design temperatures: PG 64-22 identifies a 64°C high temperature grade and a −22°C low temperature grade. The PG range is wide enough to define neat and polymer modified binders to the required performance and resistance. Traffic based MSCR designations under AASHTO M 332 require a separate specification.

Choose PG temperatures from project climate data. The highway agency may adjust selection for reliability, traffic loading, speed and pavement depth; an example matrix is not a site recommendation.

GradesPG 46 to PG 82 · full high / low temperature designations
StandardsAASHTO M 320 / ASTM D6373
Packing6 formats
LoadingUAE ports

Available grades

Low temperature grades available, °C

Select a grade to start a quotation for it.

Grade guide

Grade definitions and specifications.

The table is a selection guide. The agreed specification, edition and certificate of analysis for your lot determine acceptance.

GradeHigh pavement design temperatureLow pavement design temperature
PG 46-3446°C−34°C
PG 46-4046°C−40°C
PG 46-4646°C−46°C
PG 52-1052°C−10°C
PG 52-1652°C−16°C
PG 52-2252°C−22°C
PG 52-2852°C−28°C
PG 52-3452°C−34°C
PG 52-4052°C−40°C
PG 52-4652°C−46°C
PG 58-1058°C−10°C
PG 58-1658°C−16°C
PG 58-2258°C−22°C
PG 58-2858°C−28°C
PG 58-3458°C−34°C
PG 58-4058°C−40°C
PG 64-1064°C−10°C
PG 64-1664°C−16°C
PG 64-2264°C−22°C
PG 64-2864°C−28°C
PG 64-3464°C−34°C
PG 64-4064°C−40°C
PG 70-1070°C−10°C
PG 70-1670°C−16°C
PG 70-2270°C−22°C
PG 70-2870°C−28°C
PG 70-3470°C−34°C
PG 70-4070°C−40°C
PG 76-1076°C−10°C
PG 76-1676°C−16°C
PG 76-2276°C−22°C
PG 76-2876°C−28°C
PG 76-3476°C−34°C
PG 82-1082°C−10°C
PG 82-1682°C−16°C
PG 82-2282°C−22°C
PG 82-2882°C−28°C
PG 82-3482°C−34°C
Specifications

Technical specifications.

Typical limits with the test method for each property. A certificate of analysis is issued for each lot; it and the agreed specification govern acceptance.

Performance grades: high and low temperature grades

Performance grading was developed under the US Strategic Highway Research Program (SHRP) and is specified in AASHTO M 320. Grades step in 6°C intervals.

High temperature gradeLow temperature grades available
PG 46-34, -40, -46
PG 52-10, -16, -22, -28, -34, -40, -46
PG 58-10, -16, -22, -28, -34, -40
PG 64-10, -16, -22, -28, -34, -40
PG 70-10, -16, -22, -28, -34, -40
PG 76-10, -16, -22, -28, -34
PG 82-10, -16, -22, -28, -34

Performance grades: test requirements

Requirements of AASHTO M 320 for common grades. RTFO is short term ageing; PAV is long term ageing.

TestMethodPG 58-22PG 64-22PG 70-22PG 76-22
Original binder: flash point (°C)AASHTO T 48230 min230 min230 min230 min
Original binder: rotational viscosity at 135°C (Pa·s)AASHTO T 3163 max3 max3 max3 max
Original binder: dynamic shear G*/sinδ, 10 rad/s (kPa)AASHTO T 3151.00 min at 58°C1.00 min at 64°C1.00 min at 70°C1.00 min at 76°C
RTFO residue: mass change (%)AASHTO T 2401.00 max1.00 max1.00 max1.00 max
RTFO residue: dynamic shear G*/sinδ (kPa)AASHTO T 3152.20 min at 58°C2.20 min at 64°C2.20 min at 70°C2.20 min at 76°C
PAV residue: dynamic shear G*·sinδ (kPa)AASHTO T 3155,000 max at 22°C5,000 max at 25°C5,000 max at 28°C5,000 max at 31°C
PAV residue: creep stiffness S, 60 s (MPa)AASHTO T 313300 max at -12°C300 max at -12°C300 max at -12°C300 max at -12°C
PAV residue: m value, 60 sAASHTO T 3130.300 min at -12°C0.300 min at -12°C0.300 min at -12°C0.300 min at -12°C

References:Grading reference

Certificate of analysis

Certificate of analysis requirements.

Request the grade specific analysis with your quotation. Results, test methods and the applicable specification are confirmed for the supplied lot.

Packing

Packing and shipment formats.

The packing system is confirmed against the grade, handling equipment and transport requirements.

Representative packaging imageDrums

New steel drums

Sealed new steel drums, the most flexible way to ship: any quantity, any container, unloaded by forklift at site. Drums come tall or short; tall drums are the more widely used, and short drums cost more per tonne. We do not recommend used drums, which do not meet international quality standards; new drums reduce transport risk.

  • 180 ± 3 kg net / 190 ± 3 kg gross per drum
  • 150 ± 3 kg net / 159 ± 3 kg gross per drum
  • Stuffed in 20 ft containers
  • Marked and labelled to your instructions
Specification
Body plate thickness0.6 mm
Top and bottom plate thickness0.6 mm
Height89 ± 3 cm tall drum, 68 ± 3 cm short drum
Diameter50 ± 2 cm
Lid hole positionCentre
Lid hole diameter20 cm
Net filling capacity180 ± 3 kg tall drum, 150 ± 3 kg short drum
Empty drum weight9.5 ± 0.2 kg
ColourFurnace black
Loads per unit
TransportWithout palletsPalletised
20 ft container110 drums80 drums
40 ft container137 drums150 drums
Flatbed truckAbout 115 drumsAbout 90 drums
Representative packaging imageBags

Jumbo bags

Bitumen cast in polypropylene jumbo bags in three styles: steel cage, palletised frame and self standing. Smaller bitubags of 300 kg to 1 tonne are widely used for export to cold regions. Bags stand on their own, lift by forklift from the top loops and ship in 20 ft and 40 ft containers by sea, road or rail.

  • 1 metric tonne, 500 kg or 300 kg formats
  • Pallet or steel cage on request
  • Melts down in the plant’s own tank
  • Up to about 20 t carried cold in a 20 ft container
Specification
Weight per bag1,000 to 1,300 kg jumbo bag, 300 to 1,000 kg bitubag
Outer bag3 ply PP fabric
Inner bagSpecial purpose film
Storage timeUp to 12 months
Heating during storage and transportNot required
OtherResistant to rain and to ultraviolet radiation
Representative packaging imagePoly cube

Poly cube

Compact polymer packing for bitumen, selected to suit your unloading and melting equipment.

  • 1 metric tonne, 500 kg or 300 kg formats
  • Handling and pallet arrangement agreed with your order
  • Grade and packing compatibility confirmed before loading
Representative packaging imagePoly bag

Poly bags (bitoplast)

Meltable polymer bags for compatible bitumen grades. The bag melts together with the bitumen, so there is nothing to strip before melting.

  • 40 kg or 50 kg net per bag
  • Palletisation available on request
  • Bag material confirmed against the grade and melting process
Specification
Net filling capacity40 kg (50 kg bags on request)
Package height90 cm
Package width43 cm
Loads per unit
TransportWithout palletsPalletised
Trailer500 to 600 bags450 bags
20 ft container500 bags430 bags
40 ft container600 bags490 to 500 bags
Representative packaging imageHeated

Bitutainers

Insulated, heatable ISO tanks for bitumen. The binder arrives liquid and pumps straight into your tank.

  • Heated and insulated
  • No packing waste
  • Suits steady plant demand
Representative packaging imageBulk

Bulk vessel

Heated bitumen tankers for large volumes into terminals with heated storage.

  • Large project volumes
  • Heated tanker to heated terminal
  • Lowest packing cost per tonne
Delivery terms

Export delivery terms.

FOB, CFR and CIF quotations under Incoterms 2020, from UAE ports.

TermNameWhat it coversDetails
FOBFree on boardWe deliver the cargo on board at the UAE port of loading.Risk passes to you once the cargo is on board the vessel at the UAE port. You book and pay the sea freight and insurance. Best when you already have a freight forwarder or a shipping line contract.
CFRCost and freightWe pay the sea freight to your named port.We book and pay the freight to your destination port. Risk still passes on board at loading, so you arrange cargo insurance. A simple choice when you want one landed freight price without buying our insurance.
CIFCost, insurance and freightFreight and cargo insurance to your named port, both on us.As CFR, plus we take out cargo insurance for your benefit until the destination port. Often requested by banks under a letter of credit.
On boardFOB

Free on board

Freight paidCFR

Cost and freight

Freight & insuranceCIF

Cost, insurance and freight

Where it goes

Typical applications.

  • Climate based pavement specifications
  • Highway and airport asphalt mix designs
  • Projects requiring performance testing of original and aged binder
Next product Medium curing cutback bitumenCutback binder specified by curing type and viscosity.Continue →MC cutback production and handling

Need PG bitumen?

Send grade, quantity and destination port. We reply with a priced FOB, CFR or CIF offer from UAE ports.

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